Promising Option in 2017: Beginning Organic Fertilizer Production

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/yer. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system are controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.


Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Double Helix Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)





If you have any requirement and interest in the said products, you can send an enquiry, we will contact with you within 24 hours.

Looking forward to your response.

Email: fanwayfertilizermachinery@gmail.com

Website:

http://fertilizer-machinery.com/

http://fertilizer-machinery.com/production_line/organic-fertilizer-plant/pan-granulator-production-line.html

New Type Organic Fertilizer Granulator--Animal Manure Organic Fertilizer Making Machine

New Type Organic Fertilizer Dedicated Granulator Features:

1. Both the concentration of organic raw materials and the granulation rate are high, so it can produce 100% pure organic fertilizer granules, which meets the needs of customers directly.
2. The final granules are spherical and uniformly shaped, which prolongs the quality of the organic fertilizer granules.
3. This machine produces particles with high hardness, which can be screened immediately after the granulation process. Thus, it can save the energy that is wasted in thefertilizer drying process.
4. Organic raw materials don’t need to be dried or crushed, which makes the producing process more effective and economic.

5. The size of the organic fertilizer granules can be changeable, if you change the quantity of the mixed raw materials and the revolving speed of the principle axis. Customers can adjust it properly to produce whatever they want.
6. Take advantages of the features that organic fertilizer particles can be inlaid with each other under some conditions. So no binders need to be added during the granulation process.
7. After fermentation, raw materials needn’t to be dried. And the moisture of the raw materials can be controlled between 20-40%.
8. This machine has a steady performance, and is made of anti-corrosive and wear-resistant materials, which prolongs a long

service life of the machine.

New Type Organic Fertilizer Dedicated Granulator Working Principles:
Forced by the high revolving speed and the aerodynamics it brings, raw materials can be mixed, granulated, spherified and concentrated in this machine at a time. Thus, a complete granulation process is perfectly accomplished. The granules are spherical, and their sizes can be changed as long as you change the quantity of the mixed organic raw materials supplement or the revolving speed of the principle axis. Generally speaking, the larger quantity of the mixed raw materials or the higher revolving speed of the principle axis, the smaller sizes of the fertilizer granules; and vice versa.

For more information about New Type Organic Fertilizer Granulator Machine http://fertilizer-machinery.com/equipment/fertilizer-granulator/new-type-fertilizer-granulator.html

What Raw Materials Can be Used for Organic Fertilizer Production?

Generally speaking, organic fertilizer raw materials can be divided into the following types in an organic fertilizer production line:
1.Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.

2.Animal manure:mixture of poultry litter (PL), fish market,cow dung, pig manure, sheep manure,chicken manure, duck droppings, horse manure, etc.

3. Industrial waste:wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.

4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.5. Sludge: the sludge of the river, the sewer, etc.

What are main materials in organic fertilizer production?Animal manure is mostly used in organic fertilizer production, because it is easy to collect, such as chicken manure, cow dung, pig manure, horse manure, sheep manure, etc. Therefore, many farmers are interested in animal manure organic fertilizer production.
Related reading: Do you know animal manure nutrients for organic fertilizer production?

How to Make Commercial Organic Fertilizer?

Raw materials pre-crushing (high moisture fertilizer crusher) → Organic materials fermentation (groove type compost turner) → Fermented materials crushing (high moisture fertilizer crusher)→ Granulating (rotary drum granulator) → Drying (rotary drum dryer) → Cooling (rotary drum cooler) → Finished products screening (rotary drum sifting machine) → Sub-standard granules crushing (vertical fertilizer chain crusher) → Coating (rotary drum coating machine) → Finished products packing (automatic quantitative packager) → Storage (storing in a cool dryplace, tightly closed)
More information about organic fertilizer production at:
1. Proposal on Beginning an Organic Fertilizer Production Line

2. Different Kinds of Organic Fertilizer Production Line from Small Scale to Large Scale

3. Commercial Organic Fertilizer Composting and Granulation

What is Pan Fertilizer Granulator?

Description:

The pan fertilizer granulator is one of the best granulation machine in fertilizer machinery. As the manufacturer of various organic & compound fertilizer machines, we supply different types of pan pelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production.

Pan Granulator Technical Data

Dimension  L×W×H (mm): 2350×1850×2200,2880×2180×2500,3420×2480×2870,3600×2700×3200

Output (t/h):0.75-4

Power: 7.5-15

Inner Diameter(mm): 2000-3200

High-output Disc Pan Fertilizer Pellet Mill Features

1. Equipped with three discharge ports

2. Equipped with automatic material clearing plate to remove the sticking materials

3. Rational structure, simple operation, convenient maintenance and stable performance

4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force. 

Application:

Organic fertilizer industry, coal dust industry, cement industry, iron and steel industry and the chemical fertilizer industry.

Work video link: https://youtu.be/F9uf_aoKJPg

Abby
Fan Way Fertilizer Machinery
www.fertilizer-machinery.com

Animal Manure Hydraulic Compost Turner Technical Data

hydraulic compost turner machine

Hydraulic compost turner is used for turning and mixing organic fertilizer compost. The hydraulic compost mixer machine is the professional machine for horse manure compost and other organic materials fermentation. It adopts advanced hydraulic operating system, pull rod power steering operation and crawler-type running mechanism. Such structure makes sure it offers strong power and easy operation for the compost turning of materials. This compost windrow turner can efficiently mix and stir the organic materials and meanwhile it can crush the caking of the materials so as to provide a good place for the zymophyte’s development and make the organic materials obtain a better fermentation. So it is the indispensable compost system for the harmless treatment of the livestock manure compost and organic fertilizer production.

Technical parameters of the 4000 windrow turner

  

Working data
Max. Heap width	4.2m
Max. Heap height	1.9m
Max. Heap cross sectional area at 45 degree	4.1m2
Pedrail width	2×0.3m
Minimum distance of the heaps	0.6m
Max composting material diameter	250mm
Vertical lifting height of the material	2-3m
Max processing capacity	1600-2000m³/h
turning radius	2500mm
Moving forward speed	0-10m/minute
Moving backward speed	0-10m/minute

Machine specification	On working condition
idler wheel diameter	1000mm
allowed ground level hight difference	20-250mm
Clearance width	3600mm
Clearance height	1900mm
Length of the turner	3300mm
Width of the turner	4800mm
Height of the turner	3600mm
Weight	8500kg
Pressure to the ground	0.5 kg/m²
Engine	Cummins

What is Organic Fertilizer Production Technology?

While making organic fertilizer, there are some necessary fertilizer making machine for organic fertilizer production.

Organic Fertilizer Production Process

Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → New Type Organic Fertilizer Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished

Related reading:
1. 20,000 tons/year Pan Granulator Production Line
2. 50,000 Tons/year New Type Granulator Production Line

How to Begin a New Organic Fertilizer Production Line?

From the point of view of investors, starting an organic fertilizer production line needs to take many factors into consideration, such as planning and design, production technology and market analysis. You also need to register your company, find the location of organic fertilizer plant, pay attention to the packaging and design a marketing strategy. In addition, it would be better to seek support from the government or get the sponsor. It is very important to choose the right location. Since it may produce offensive odors, you are supposed to take full account of the factors before starting an organic fertilizer production line.

Doing Servey of Organic Fertilizer Raw Materials
Choosing Suitable Organic Fertilizer Factory Location
Organic Fertilizer Production Line Design

The above factors need you take into deep consideration. Maybe you know little information about it. It's Ok. Let me introduce it to you one by one.

Available raw materials for organic fertilizer are as followings:
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure:mixture of poultry litter (PL), fish market,cow dung, pig manure, sheep manure,chicken manure, duck droppings, horse manure, etc.
3. Industrial waste:wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.
4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, the sewer, etc.

Organic Fertilizer Plant Location
The location selection of organic fertilizer plant is closely related to future production costs and production management relations. You should primarily consider the following factors.
1. Organic fertilizer plant cannot be too far away from the farm. Chickens manure, duck excrement and pig manure are characterized by large volume, high water content and inconvenient transportation. If it is too far away from the farm, transportation cost of raw materials will increase.
2. The location from the farm cannot be too close and it is not suitable at the direction of the upper drift in the terms of farm. Otherwise it can produce infectious diseases, even causes epidemic prevention difficult to farm.
3. It should keep away from the residential area or work area. In the process or organic fertilizer production, it will produce some malodorous gases. Therefore, it would be better to keep away from affecting people’s living.
4. It should be located in places that are flat region, hard geology, low water table and excellent ventilation. In addition, it should avoid places that prone to slides, flooding or collapse.

Organic Fertilizer Production Line Design


You can have a rough idea of organic fertilizer production process. Raw material selecting and blending--making compost--crushing organic matters-- mixing organic materials--granulation--drying and cooling organic fertilizer granules--screening--packing--storing products

The whole organic fertilizer production line system contains fermentation system, crushing system, mixing system, granulation system, drying and cooling system, organic fertilizer packing system.

When the production capacity is different, the organic fertilizer granulator machine is different in an organic fertilizer production line. There are several organic fertilizer production line for your choice.
1. 20,000 t/y Pan Fertilizer Granulator Organic Fertilizer Production Line
2. 30,000 t/y Flat Die Granulator Production Line
3. 30,000 t/y Rotary Drum Granulator Production Line
4. 50,000 Tons/year New Type Granulator Production Line 

New Type Organic Fertilizer Granulator Machine Work Video

Description:

New type organic fertilizergranulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply.

New Type Organic Fertilizer Spherical Granule Granulator Technical Data

Prod Capacity(t/h):2-5

Power (kW):37, 55

Dimension L×W×H(mm): 3550×1430×980,4160×1660×1170

Application：

1. Suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2.Organicfertilizer production and organic-compound fertilizer production.

Features：

1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.

3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.

Fan Way Fertilizer Production Line

Compound Fertilizer Production Line

The whole fertilizer production machinery for a complete fertilizer production line includes: rotary drum granulator,rotary drum dryer,rotary drum cooling machine,rotary drum coating machine,chain Crusher, rotary screening machine, Packaging Machines, belt conveyor and other accessories. this fertilizer production line is mainly used to granulating compound or organic fertilizers granules using material of NPK, DAP, organic materials and others into compound or organic pellets. The compound/organic fertilizer production line has advantages of running stable, low malfunction rate, small maintenance and low price.According to the capacity, the compound fertilizer production line production capacity is divided into 10,000 tons, 20,000 tons, 30,000 tons, 50,000 tons, 100,000 tons and 150,000 tons.
For compound fertilizer,materials can be NPK,DAP,UREA and so on
Organic Fertilizer Production Line
For organic fertilizer,materials can be animal poultry manure,straw,grass meal,bentonite, and so on.
compound fertilizer production line
when using double roller type fertilizer production line? when you want to make both compound fertilizer granules and organic fertilizer granules,but do not want to change the equipment and increase the investment,besides when your production scale is small like 500kg/h,800kg/h,1000kg/h etc,we suggest that it is better to choose double roller type fertilizer production line to decrease the investment.
More information about fertilizer making machine:
1. Mini Organic Fertilizer Production Line
2. 50,000 Tons/year New Type Granulator Organic Fertilizer Production Line
3. 100,000 tons/year Rotary Drum Granulator NPK Compound Fertilizer Production Line 

Mini Organic Fertilizer Production Line Designed by Fan Way

Mini Organic Fertilizer Production Line--Fan Way

Mini organic fertilizer production line is specially designed for organic fertilizer investors. The production capacity is 700 kg/h to 1 t/y. You can use animal manure, like pig manure, chicken manure, cow dung, horse manure, rabbit manure, sludge, crop straw, etc. to make organic fertilizer pellets.

The whole organic fertilizer production process is composting--crushing--mixing--granulating--drying and cooling--screening--packaging.

We are willing to design a new organic fertilizer production line for you according to your requirements. And we can provide different kinds of fertilizer making machine for you from small scale to large scale.

Related reading:
1. Commercial Organic Fertilizer Composting and Granulating
2. How to Begin an Organic Fertilizer Production Line?

organic fertilizer raw material 

pan fertilizer granulator

Self Propelled Compost Turner for Your Organic Fertilizer Production

Self Propelled Compost Turner for Your Organic Fertilizer Production Website: https://goo.gl/0fGs6c The self-propelled organic fertilizer compost turner is the main machine of the specialized complete equipment in the organic fertilizer production/plant. It adopts four-wheel drive design which only needs one person to drive and the operation is very easy.

How to Purchase Fertilizer Making Machine for Fertilizer Production?

When we begin producing fertilizer, what we should do is to choose the most suitable fertilizer making machine for ourselves. However, how can we choose the best fertilizer machine? There are some tips when we purchase fertilizer equipment.

1. Knowing fertilizer machine application and details
Every fertilizer making machine has its characteristics. Therefore, we should make clear of its application and details. For example, new type organic fertilizer granulator is used to produce organic fertilizer and granulation rate is over 95%. 

New Type Organic Fertilizer Granulator

2. Choosing a whole fertilizer production line
Do you want to start an organic fertilizer production line or compound fertilizer production line? Of course, there are several fertilizer production lines from  small scale to large scale. We can consult some knowledge from fertilizer making machine saler. And they can design a new fertilizer production line for us. We just need to tell them what we want to produce, the capacity per hour and raw materials for fertilizer production.

Disc Fertilizer Production Line

                 
Related reading:
1. 20,000 tons/year Pan Granulator Production Line
2. 50,000 Tons/year New Type Granulator Production Line
3. How to Start an Organic Fertilizer Production Line
4. Commercial Organic Fertilizer Production and Granulation

NPK Fertilizer Production Line|Double Roller Extrusion Granulator

NPK Fertilizer Production Line|Double Roller Extrusion Granulator http://ift.tt/29VjrVI Double roller extrusion granulator fertilizer production line can produce high, medium and low concentrated compound fertilizer for various crops. The press rollers of the granulator can be designed to make different shapes and sizes of materials.

Bio-organic Fertilizer Plant|50,000 Tons/year New Type Granulator Production Line

Introduction to New Type Organic Fertilizer Production Line:

We have been long dedicated in manufacturing organic fertilizer production line. Our fertilizer production lines have been sold and installed all over the world, especially Africa, South-east Asia, and South American, etc. The new type granulator production line is hot sales now, as it has a large annual output and is equipped with new type organic fertilizer granulator which is specially designed for organic fertilizer granulation, high efficiency & customized manufacture.

The 50,000 tons bio organic fertilizer production plant is consisted of fermentation system, disc mixer, new type organic fertilizer granulator, rotary drum dryer, rotary cooler, rotary drum screening machine, storage bin, full automatic packaging machine, vertical crusher, and belt conveyor. Animal manure, SMW, and crop straw as raw materials of organic fertilizer, the whole organic fertilizer manufacturing process consists of: materials crushing→fermentation→blending (mixing with other organic-inorganic materials, NPK≥4%, organic matter ≥30%)→granulation→packaging

Advantages of Organic Fertilizer Production Line
1. Equipped with advanced fertilizer manufacturing technique, this bio fertilizer production line can finish organic fertilizer manufacturing in one process.
2. Adopts advanced new type organic fertilizer dedicated granulator, granulating ratio is up to 70%, high intensity of granules,
3. Wide adaptability of raw materials
4. Stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.
5. High efficiency and economic returns, and the small part of feeding back material can be granulated again.
6. Adjustable capacity according to customers’ requirements.

Email: fanwayfertilizermachinery@gmail.com

Website:

http://fertilizer-machinery.com/

http://fertilizer-machinery.com/production_line/organic-fertilizer-plant/new-type-granulator-production-line.html