2016年11月28日星期一

What is Pan Fertilizer Granulator?

Description:
The pan fertilizer granulator is one of the best granulation machine in fertilizer machinery. As the manufacturer of various organic & compound fertilizer machines, we supply different types of pan pelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production.

Pan Granulator Technical Data
Dimension  L×W×H (mm): 2350×1850×2200,2880×2180×2500,3420×2480×2870,3600×2700×3200
Output (t/h):0.75-4
Power: 7.5-15
Inner Diameter(mm): 2000-3200
 
High-output Disc Pan Fertilizer Pellet Mill Features
1. Equipped with three discharge ports
2. Equipped with automatic material clearing plate to remove the sticking materials
3. Rational structure, simple operation, convenient maintenance and stable performance
4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force. 

Application:

Organic fertilizer industry, coal dust industry, cement industry, iron and steel industry and the chemical fertilizer industry.

Work video link: https://youtu.be/F9uf_aoKJPg

Abby
Fan Way Fertilizer Machinery
www.fertilizer-machinery.com


2016年11月23日星期三

Animal Manure Hydraulic Compost Turner Technical Data

hydraulic compost turner machine
Hydraulic compost turner is used for turning and mixing organic fertilizer compost. The hydraulic compost mixer machine is the professional machine for horse manure compost and other organic materials fermentation. It adopts advanced hydraulic operating system, pull rod power steering operation and crawler-type running mechanism. Such structure makes sure it offers strong power and easy operation for the compost turning of materials. This compost windrow turner can efficiently mix and stir the organic materials and meanwhile it can crush the caking of the materials so as to provide a good place for the zymophyte’s development and make the organic materials obtain a better fermentation. So it is the indispensable compost system for the harmless treatment of the livestock manure compost and organic fertilizer production.

Technical parameters of the 4000 windrow turner
  
Working data
Max. Heap width
4.2m
Max. Heap height 
1.9m
Max. Heap cross sectional area at 45 degree
4.1m2
Pedrail width 
2×0.3m
Minimum distance of the heaps
0.6m
Max composting material diameter
250mm
Vertical lifting height of the material
2-3m
Max processing capacity 
1600-2000m³/h
turning radius
2500mm
Moving forward speed 
0-10m/minute
Moving backward speed 
0-10m/minute


Machine specification 
On working condition
idler wheel diameter
 1000mm
allowed ground level hight difference 
20-250mm
Clearance width
3600mm
Clearance height 
1900mm
Length of the turner 
3300mm
Width of the turner
4800mm
Height of the turner
3600mm
Weight 
8500kg
Pressure to the ground 
0.5 kg/m²
Engine 
Cummins 

2016年11月15日星期二

What is Organic Fertilizer Production Technology?

While making organic fertilizer, there are some necessary fertilizer making machine for organic fertilizer production.
Organic Fertilizer Production Process


Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → New Type Organic Fertilizer Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished

Related reading:
1. 20,000 tons/year Pan Granulator Production Line
2. 50,000 Tons/year New Type Granulator Production Line

2016年11月14日星期一

How to Begin a New Organic Fertilizer Production Line?

From the point of view of investors, starting an organic fertilizer production line needs to take many factors into consideration, such as planning and design, production technology and market analysis. You also need to register your company, find the location of organic fertilizer plant, pay attention to the packaging and design a marketing strategy. In addition, it would be better to seek support from the government or get the sponsor. It is very important to choose the right location. Since it may produce offensive odors, you are supposed to take full account of the factors before starting an organic fertilizer production line.

Doing Servey of Organic Fertilizer Raw Materials
Choosing Suitable Organic Fertilizer Factory Location

Organic Fertilizer Production Line Design

The above factors need you take into deep consideration. Maybe you know little information about it. It's Ok. Let me introduce it to you one by one.

Available raw materials for organic fertilizer are as followings:
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure:mixture of poultry litter (PL), fish market,cow dung, pig manure, sheep manure,chicken manure, duck droppings, horse manure, etc.
3. Industrial waste:wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.
4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, the sewer, etc.

Organic Fertilizer Plant Location
The location selection of organic fertilizer plant is closely related to future production costs and production management relations. You should primarily consider the following factors.
1. Organic fertilizer plant cannot be too far away from the farm. Chickens manure, duck excrement and pig manure are characterized by large volume, high water content and inconvenient transportation. If it is too far away from the farm, transportation cost of raw materials will increase.
2. The location from the farm cannot be too close and it is not suitable at the direction of the upper drift in the terms of farm. Otherwise it can produce infectious diseases, even causes epidemic prevention difficult to farm.
3. It should keep away from the residential area or work area. In the process or organic fertilizer production, it will produce some malodorous gases. Therefore, it would be better to keep away from affecting people’s living.
4. It should be located in places that are flat region, hard geology, low water table and excellent ventilation. In addition, it should avoid places that prone to slides, flooding or collapse.

Organic Fertilizer Production Line Design


You can have a rough idea of organic fertilizer production process. Raw material selecting and blending--making compost--crushing organic matters-- mixing organic materials--granulation--drying and cooling organic fertilizer granules--screening--packing--storing products

The whole organic fertilizer production line system contains fermentation system, crushing system, mixing system, granulation system, drying and cooling system, organic fertilizer packing system.

When the production capacity is different, the organic fertilizer granulator machine is different in an organic fertilizer production line. There are several organic fertilizer production line for your choice.
1. 20,000 t/y Pan Fertilizer Granulator Organic Fertilizer Production Line
2. 30,000 t/y Flat Die Granulator Production Line
3. 30,000 t/y Rotary Drum Granulator Production Line
4. 50,000 Tons/year New Type Granulator Production Line 

2016年11月4日星期五

New Type Organic Fertilizer Granulator Machine Work Video

Description:
New type organic fertilizergranulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply.

New Type Organic Fertilizer Spherical Granule Granulator Technical Data
Prod Capacity(t/h):2-5
Power (kW):37, 55
Dimension L×W×H(mm): 3550×1430×980,4160×1660×1170

Application
1. Suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2.Organicfertilizer production and organic-compound fertilizer production.

Features
1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.
3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.