How Does Organic Fertilizer Granulator Work?

New type organic fertilizer granulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply. Its granulation rate is more than 90%.

New Type Organic Fertilizer Spherical Granule Granulator Technical Data

Prod Capacity(t/h):2-5

Power (kW):37, 55

Dimension L×W×H(mm): 3550×1430×980,4160×1660×1170

Application：

1. Suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2.Organic fertilizer production and organic-compound fertilizer production.

Features：

1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.

3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.

Do You Know Organic Fertilizer Production Process?

If you want to begin a new organic fertilizer production line, to know the whole organic fertilizer production process is necessary.


What is the Whole Organic Fertilizer Production Process?
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

When you know the whole fertilizer making machine system, you can make clear of what type fertilizer machine is your need. And then you can plan to which raw materials you want to use. Generally speaking, there are some raw materials for your choice.

Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure, such as food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils

Yes, organic fertilizer raw materials is abundant. You can choose to make organic fertilizer pellets or compost.

Related information:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. How to Begin a New Organic Fertilizer Production Line?
3. Commercial Organic Fertilizer Composting and Granualtion

Commercial Organic Fertilizer Production: A Sustainable Development for Agriculture

Nowadays, organic farming and organic food are the concern. However, fertilizer is food for plants. How to make organic fertilizer? What is the whole organic fertilizer production process? It can be divided into the two main steps, composting and granulation. 

hydraulic compost turner working

Windrow Compost Methods
Collect fresh livestock and poultry manure place for composting firstly. The specific method of operation is:
(1) Mix livestock and poultry manure and microbial fermentation bacteria evenly. The material should be adjusted C / N ratio at 25.1 and about 55% of water content;
(2) Pile the livestock manure into a long strip in the cement or mud that is covered with plastic film. The height is no more than 1.5m-2m. The width is between 1.5m-3m. The length depends on the size of the field and the number of feces. If the adoption of artificial composting, it can be relatively to pile up a loose layer, evenly buried in the reactor into the ventilation pipe or straw bundle. Pile layers to 1.5m-2m.
(3) Use compost windrow turner on a regular basis to build a long strip of composting raw materials for turning over. In this way, the whole composting time is 7-15 days.

What are the next steps of commercial organic fertilizer production?
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

Related reading:
1.Organic Fertilizer Production Line Proposal  

2.Commercial Organic Fertilizer Composting and Granulation

Organic Fertilizer Production Line 20,000 t/y

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/yer. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system are controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.

Double Helix Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

If you want to know other fertilizer machine, we are willing to send you related information.

What Can be Used for Composting Organic Fertilizer?

As for commercial organic composting making, we always want to know what the raw materials are. Well, let me tell you one by one.

The most common raw materials used to make compost are yard wastes such as grass clippings, leaves, weeds, and small prunings from shrubs and trees. Most home garden compost piles and municipal compost facilities use yard wastes exclusively because of the large volume of materials available.

Industrial compost facilities tend to use waste materials generated within a particular plant or region. For example, sugar beet pulp is mixed with other materials to make compost in an area where sugar refineries operate. Spent hops and grain from breweries also make excellent compost materials. Other materials include sawdust and wood chips from lumber mills, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

In other words, you can use the following raw materials for your organic fertilizer production.
Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure

such as food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

Related reading:
1. Commercial Organic Fertilizer Composting Methods
2. Proposal on Beginning a New Organic Fertilizer Production Line