What Can be Used for Composting Organic Fertilizer?

As for commercial organic composting making, we always want to know what the raw materials are. Well, let me tell you one by one.

The most common raw materials used to make compost are yard wastes such as grass clippings, leaves, weeds, and small prunings from shrubs and trees. Most home garden compost piles and municipal compost facilities use yard wastes exclusively because of the large volume of materials available.

Industrial compost facilities tend to use waste materials generated within a particular plant or region. For example, sugar beet pulp is mixed with other materials to make compost in an area where sugar refineries operate. Spent hops and grain from breweries also make excellent compost materials. Other materials include sawdust and wood chips from lumber mills, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

In other words, you can use the following raw materials for your organic fertilizer production.
Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure

such as food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

Related reading:
1. Commercial Organic Fertilizer Composting Methods
2. Proposal on Beginning a New Organic Fertilizer Production Line

How to Make Organic Fertilizer at Spring?

At spring, it is suitable for make organic fertilizer. Why? The weather is becoming more and more warm. As we all know, How to make your own organic fertilizer?

Yes, you need the whole organic fertilizer production line. Obviously, commercial organic fertilizer has much more benefit for you. What is the organic fertilizer production process?

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/year. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system is controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.

pan granulator organic fertilizer production line

Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

How to Make Cow Dung Organic Fertilizer?

The use of cattle manure, or cow dung, in the garden is a popular practice in many rural areas. This type of manure is not as rich in nitrogen as many other types; however, the high ammonia levels can burn plants when the fresh manure is directly applied. Composted cow manure, on the other hand, can provide numerous benefits to the garden. 

What is Cow Manure Made Up Of?
Cattle manure is basically made up of digested grass and grain. Cow dung is high in organic materials and rich in nutrients. It contains about 3 percent nitrogen, 2 percent phosphorus, and 1 percent potassium (3-2-1 NPK).
In addition, cow manure contains high levels of ammonia and potentially dangerous pathogens. For this reason, it’s usually recommended that it be aged or composted prior to its use as cow manure fertilizer.

Benefits Cow Manure Compost
Composting cow manure has several benefits. In addition to eliminating harmful ammonia gas and pathogens (like E. coli), as well as weed seeds, composted cow manure will add generous amounts of organic matter to your soil. By mixing this compost into the soil, you can improve its moisture-holding capacity. This allows you to water less frequently, as the roots of plants can use the additional water and nutrients whenever needed. Additionally, it will improve aeration, helping to break up compacted soils.
Composted cow manure also contains beneficial bacteria, which convert nutrients into easily accessible forms so they can be slowly released without burning tender plant roots. Composting cow manure also produces about a third less greenhouse gases, making it environmentally friendly.
Composting Cow Manure
Composted cow manure fertilizer makes an excellent growing medium for garden plants. When turned into compost and fed to plants and vegetables, cow manure becomes a nutrient-rich fertilizer. It can be mixed into the soil or used as top dressing. Most composting bins or piles are located within easy reach of the garden.
Heavy manures, like that of cows, should be mixed with lighter materials, such as straw or hay, in addition to the usual organic substances from vegetable matter, garden debris, etc. Small amounts of lime or ash may also be added.
An important consideration when composting cow manure is the size of your bin or pile. If it’s too small, it won’t provide enough heat, which is essential for the composting process. Too big, however, and the pile may not get enough air. Therefore, frequently turning the pile is necessary.
Composted cattle manure adds significant amounts of organic material to the soil. With the addition of cow manure fertilizer, you can improve the overall health of your soil and produce healthy, vigorous plants.

Of course, you can make commercial organic fertilizer granules, how to begin organic fertilizer production process?

1. Proposal on Beginning Organic Fertilizer Production Line
2. Mini Organic Fertilizer Production Line Designed by Fan Way
3. Commercial Organic Fertilizer Production Composting and Granulation

Cow Dung Organic Fertilizer Compost Turner Machine

Description:

The self-propelled organic fertilizer compost turner is the main machine of the specialized complete equipment in the organic fertilizer production/plant. It adopts four-wheel drive design which only needs one person to drive and the operation is very easy.

Technical data self-propelled compost turner

Width of the pile (mm): 2000-3200

Height of the pile(mm): 500-1600

Plies distance(m): 0.5-1

Power: 33-150FYHP

Processing capacity(m³/h): 400-1500

Application:

Fermentation treatment: animal waste, household garbage, sludge, crop straw and other organic materials

Fermentation of feed

Features: 

※ Reasonable structure, good rigidity and balanced load

※ Low energy consumption, balanced power, large output

※ Adopt microorganism aerobic fermentation

※ Mix livestock manure, microbial preparation and straw evenly or properly

※ Competitive price and low investment threshold

If any questions or needs on fertilizer making machine, plz feel free to contact with us.

Type:	self-propelled compost turner
Application:	to turn compost
Production Capacity:	100%
Model Number:	9FY-FYD-3200
Voltage:	no, it use diesel engine
Power(W):	75 HP
motor power:	88HP
Weight:	4500kg
Dimension(L*W*H):	2950*3230*2780mm
Features:	self-propelled
Certification:	CE
Warranty:	12 months
After-sales Service Provided:	Engineers available to service machinery overseas
producing capacity:	700-1000 m³/h
rotary speed:	14 meters/second
lifting power source:	hydraulic system
number of tines:	44
pile width:	2600mm
pile height:	1000-1200mm
feature:	Unique watering/inoculation system

2017 Fertilizer Granulator Machine: Disc Fertilizer Granulator

Description:

The disc pelletizer is one of the best granulation ratio fertilizer pellet mills. As the manufacturer of various organic fertilizer making machine, we supply different types of pan pelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production.

Pan Granulator Technical Data

Dimension  L×W×H (mm): 2350×1850×2200,2880×2180×2500,3420×2480×2870,3600×2700×3200

Output (t/h):0.75-4

Power: 7.5-15
Inner Diameter(mm): 2000-3200

High-output Disc Pan Fertilizer Pellet Mill Features

1. Equipped with three discharge ports

2. Equipped with automatic material clearing plate to remove the sticking materials

3. Rational structure, simple operation, convenient maintenance and stable performance

4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force. 

Application:

Organic fertilizer industry, coal dust industry, cement industry, iron and steel industry and the chemical fertilizer industry.

See more information about pan fertilizer granulator at http://fertilizer-machinery.com/equipment/fertilizer-granulator/pan-granulator.html

What is Commercial Organic Fertilizer Granulation Technology?

organic fertilizer composting

Commonly Used Composting & Granulation Machines in Commercial Organic Fertilizer Production
It is essential for manufacturers to choose the right fertilizer machines. There are many factors affecting the quality of commercial organic fertilizer, equipment being the most important one.
Commercial organic fertilizer production mainly includes 2 processes. One is harmless organic waste treatment process: compost-making materials decomposition and fermentation. The main raw materials for commercial organic fertilizer production includes animal manure, municipal sewage sludge, garbage, candy pomace, crop stalks, paper filter mud, food and fermentation organic industrial waste, etc. The heat produced by thermophilic bacteria kills pathogenic microorganisms, viruses, bacteria, protozoa, worms and eggs that may inhabit wastes.
The other part is the granulation process of composting material. Benefits of organics granulation is to make organic fertilizer have good commercial properties, stable nutrient content and fertilizer efficiency for further storage, transportation and sale.

mini organic fertilizer production line

◇ Organic materials fermentation and decomposition
It usually adopts aerobic fermentation as the core of compact treatment in commercial organic fertilizer industrial production. The process consists of solid-liquid separation, material pre-treatment, fermentation, turning and decomposition. Studies have shown that the essence of the fermentation process is microbial decomposition of organic matter, wherein the amount of gas, temperature, humidity, and C/N are the main fermentation parameters, so the key technology of the regulation is to create a suitable environment for the aerobic microorganisms. In the retting process, heap mild pH value rising leads to nitrogen volatilization losses. Reducing nitrogen loss and preventing excessive organic matter decomposition of organic fertilizer are the keys to improve the organic fertilizer quality. The above problems can be solved by improving material pre-treatment, adjusting C/N, moisture, pH, and controlling temperature and fermentation time.
◇ Fermented organic material granulation
Fermented organic materials are characterized by coarse texture, poor adhesion and granulating difficulty. It has been bottleneck in organic fertilizer production for a long time. Organic fertilizer granulation can be in extrusion granulator organic production line and disc granulation organic fertilizer production line. Recently, organic fertilizer production can be processing in new type fertilizer granulator production line and rotary fertilizer granulator production line.

Extrusion granulation: composting material with an appropriate amount of inorganic fertilizer is extruded by flat die extrusion granulator, and then organic fertilizer is directly bagging. This production has strict requirements of materials selection and pre-treatment. It needs to adjust to appropriate water content. Meanwhile, it requires fine texture and good adhesion. It features simple process, no drying process, high product water content, coarse columnar grains, and uniform particle size. However, it has easy collapsibility in the storage and transportation process and low production capacity.

organic farming

50,000 t/y Organic Fertilizer Production Line

Introduction:
We have been long dedicated in manufacturing organic fertilizer plant. Our fertilizer production lines have been sold and installed all over the world, especially Africa, South-east Asia, and South American, etc. The new type granulator production line is hot sales now, as it has a large annual output and is equipped with new type organic fertilizer granulator which is specially designed for organic fertilizer granulation, high efficiency & customized manufacture.
The 50,000 tons bio organic fertilizer production plant is consisted of fermentation system, disc mixer, new type organic fertilizer granulator, rotary drum dryer, rotary cooler, rotary drum screening machine, storage bin, full automatic packaging machine, vertical crusher, and belt conveyor. Animal manure, SMW, and crop straw as raw materials of organic fertilizer, the whole organic fertilizer manufacturing process consists of: materials crushing→fermentation→blending (mixing with other organic-inorganic materials, NPK≥4%, organic matter ≥30%)→granulation→packaging

Advantages of Organic Fertilizer Production Line
1. Equipped with advanced fertilizer manufacturing technique, this bio fertilizer production line can finish organic fertilizer manufacturing in one process.
2. Adopts advanced new type organic fertilizer dedicated granulator, granulating ratio is up to 70%, high intensity of granules,
3. Wide adaptability of raw materials
4. Stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.
5. High efficiency and economic returns, and the small part of feeding back material can be granulated again.
6. Adjustable capacity according to customers’ requirements.



If you have any requirement and interest in the said products, you can send an enquiry, we will contact with you within 24 hours.

Looking forward to your response.

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