How Does Organic Fertilizer Granulator Work?

New type organic fertilizer granulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply. Its granulation rate is more than 90%.

New Type Organic Fertilizer Spherical Granule Granulator Technical Data

Prod Capacity(t/h):2-5

Power (kW):37, 55

Dimension L×W×H(mm): 3550×1430×980,4160×1660×1170

Application：

1. Suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2.Organic fertilizer production and organic-compound fertilizer production.

Features：

1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.

3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.

Do You Know Organic Fertilizer Production Process?

If you want to begin a new organic fertilizer production line, to know the whole organic fertilizer production process is necessary.


What is the Whole Organic Fertilizer Production Process?
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

When you know the whole fertilizer making machine system, you can make clear of what type fertilizer machine is your need. And then you can plan to which raw materials you want to use. Generally speaking, there are some raw materials for your choice.

Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure, such as food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils

Yes, organic fertilizer raw materials is abundant. You can choose to make organic fertilizer pellets or compost.

Related information:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. How to Begin a New Organic Fertilizer Production Line?
3. Commercial Organic Fertilizer Composting and Granualtion

Commercial Organic Fertilizer Production: A Sustainable Development for Agriculture

Nowadays, organic farming and organic food are the concern. However, fertilizer is food for plants. How to make organic fertilizer? What is the whole organic fertilizer production process? It can be divided into the two main steps, composting and granulation. 

hydraulic compost turner working

Windrow Compost Methods
Collect fresh livestock and poultry manure place for composting firstly. The specific method of operation is:
(1) Mix livestock and poultry manure and microbial fermentation bacteria evenly. The material should be adjusted C / N ratio at 25.1 and about 55% of water content;
(2) Pile the livestock manure into a long strip in the cement or mud that is covered with plastic film. The height is no more than 1.5m-2m. The width is between 1.5m-3m. The length depends on the size of the field and the number of feces. If the adoption of artificial composting, it can be relatively to pile up a loose layer, evenly buried in the reactor into the ventilation pipe or straw bundle. Pile layers to 1.5m-2m.
(3) Use compost windrow turner on a regular basis to build a long strip of composting raw materials for turning over. In this way, the whole composting time is 7-15 days.

What are the next steps of commercial organic fertilizer production?
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

Related reading:
1.Organic Fertilizer Production Line Proposal  

2.Commercial Organic Fertilizer Composting and Granulation

Organic Fertilizer Production Line 20,000 t/y

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/yer. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system are controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.

Double Helix Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

If you want to know other fertilizer machine, we are willing to send you related information.

What Can be Used for Composting Organic Fertilizer?

As for commercial organic composting making, we always want to know what the raw materials are. Well, let me tell you one by one.

The most common raw materials used to make compost are yard wastes such as grass clippings, leaves, weeds, and small prunings from shrubs and trees. Most home garden compost piles and municipal compost facilities use yard wastes exclusively because of the large volume of materials available.

Industrial compost facilities tend to use waste materials generated within a particular plant or region. For example, sugar beet pulp is mixed with other materials to make compost in an area where sugar refineries operate. Spent hops and grain from breweries also make excellent compost materials. Other materials include sawdust and wood chips from lumber mills, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

In other words, you can use the following raw materials for your organic fertilizer production.
Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure

such as food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils, fish waste from canneries, and dried blood and pulverized animal bones from slaughterhouses.

Related reading:
1. Commercial Organic Fertilizer Composting Methods
2. Proposal on Beginning a New Organic Fertilizer Production Line

How to Make Organic Fertilizer at Spring?

At spring, it is suitable for make organic fertilizer. Why? The weather is becoming more and more warm. As we all know, How to make your own organic fertilizer?

Yes, you need the whole organic fertilizer production line. Obviously, commercial organic fertilizer has much more benefit for you. What is the organic fertilizer production process?

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/year. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system is controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.

pan granulator organic fertilizer production line

Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

How to Make Cow Dung Organic Fertilizer?

The use of cattle manure, or cow dung, in the garden is a popular practice in many rural areas. This type of manure is not as rich in nitrogen as many other types; however, the high ammonia levels can burn plants when the fresh manure is directly applied. Composted cow manure, on the other hand, can provide numerous benefits to the garden. 

What is Cow Manure Made Up Of?
Cattle manure is basically made up of digested grass and grain. Cow dung is high in organic materials and rich in nutrients. It contains about 3 percent nitrogen, 2 percent phosphorus, and 1 percent potassium (3-2-1 NPK).
In addition, cow manure contains high levels of ammonia and potentially dangerous pathogens. For this reason, it’s usually recommended that it be aged or composted prior to its use as cow manure fertilizer.

Benefits Cow Manure Compost
Composting cow manure has several benefits. In addition to eliminating harmful ammonia gas and pathogens (like E. coli), as well as weed seeds, composted cow manure will add generous amounts of organic matter to your soil. By mixing this compost into the soil, you can improve its moisture-holding capacity. This allows you to water less frequently, as the roots of plants can use the additional water and nutrients whenever needed. Additionally, it will improve aeration, helping to break up compacted soils.
Composted cow manure also contains beneficial bacteria, which convert nutrients into easily accessible forms so they can be slowly released without burning tender plant roots. Composting cow manure also produces about a third less greenhouse gases, making it environmentally friendly.
Composting Cow Manure
Composted cow manure fertilizer makes an excellent growing medium for garden plants. When turned into compost and fed to plants and vegetables, cow manure becomes a nutrient-rich fertilizer. It can be mixed into the soil or used as top dressing. Most composting bins or piles are located within easy reach of the garden.
Heavy manures, like that of cows, should be mixed with lighter materials, such as straw or hay, in addition to the usual organic substances from vegetable matter, garden debris, etc. Small amounts of lime or ash may also be added.
An important consideration when composting cow manure is the size of your bin or pile. If it’s too small, it won’t provide enough heat, which is essential for the composting process. Too big, however, and the pile may not get enough air. Therefore, frequently turning the pile is necessary.
Composted cattle manure adds significant amounts of organic material to the soil. With the addition of cow manure fertilizer, you can improve the overall health of your soil and produce healthy, vigorous plants.

Of course, you can make commercial organic fertilizer granules, how to begin organic fertilizer production process?

1. Proposal on Beginning Organic Fertilizer Production Line
2. Mini Organic Fertilizer Production Line Designed by Fan Way
3. Commercial Organic Fertilizer Production Composting and Granulation