Promising Option in 2017: Beginning Organic Fertilizer Production

Our pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/yer. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system are controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.


Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Double Helix Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)





If you have any requirement and interest in the said products, you can send an enquiry, we will contact with you within 24 hours.

Looking forward to your response.

Email: fanwayfertilizermachinery@gmail.com

Website:

http://fertilizer-machinery.com/

http://fertilizer-machinery.com/production_line/organic-fertilizer-plant/pan-granulator-production-line.html

New Type Organic Fertilizer Granulator--Animal Manure Organic Fertilizer Making Machine

New Type Organic Fertilizer Dedicated Granulator Features:

1. Both the concentration of organic raw materials and the granulation rate are high, so it can produce 100% pure organic fertilizer granules, which meets the needs of customers directly.
2. The final granules are spherical and uniformly shaped, which prolongs the quality of the organic fertilizer granules.
3. This machine produces particles with high hardness, which can be screened immediately after the granulation process. Thus, it can save the energy that is wasted in thefertilizer drying process.
4. Organic raw materials don’t need to be dried or crushed, which makes the producing process more effective and economic.

5. The size of the organic fertilizer granules can be changeable, if you change the quantity of the mixed raw materials and the revolving speed of the principle axis. Customers can adjust it properly to produce whatever they want.
6. Take advantages of the features that organic fertilizer particles can be inlaid with each other under some conditions. So no binders need to be added during the granulation process.
7. After fermentation, raw materials needn’t to be dried. And the moisture of the raw materials can be controlled between 20-40%.
8. This machine has a steady performance, and is made of anti-corrosive and wear-resistant materials, which prolongs a long

service life of the machine.

New Type Organic Fertilizer Dedicated Granulator Working Principles:
Forced by the high revolving speed and the aerodynamics it brings, raw materials can be mixed, granulated, spherified and concentrated in this machine at a time. Thus, a complete granulation process is perfectly accomplished. The granules are spherical, and their sizes can be changed as long as you change the quantity of the mixed organic raw materials supplement or the revolving speed of the principle axis. Generally speaking, the larger quantity of the mixed raw materials or the higher revolving speed of the principle axis, the smaller sizes of the fertilizer granules; and vice versa.

For more information about New Type Organic Fertilizer Granulator Machine http://fertilizer-machinery.com/equipment/fertilizer-granulator/new-type-fertilizer-granulator.html

What Raw Materials Can be Used for Organic Fertilizer Production?

Generally speaking, organic fertilizer raw materials can be divided into the following types in an organic fertilizer production line:
1.Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.

2.Animal manure:mixture of poultry litter (PL), fish market,cow dung, pig manure, sheep manure,chicken manure, duck droppings, horse manure, etc.

3. Industrial waste:wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.

4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.5. Sludge: the sludge of the river, the sewer, etc.

What are main materials in organic fertilizer production?Animal manure is mostly used in organic fertilizer production, because it is easy to collect, such as chicken manure, cow dung, pig manure, horse manure, sheep manure, etc. Therefore, many farmers are interested in animal manure organic fertilizer production.
Related reading: Do you know animal manure nutrients for organic fertilizer production?

How to Make Commercial Organic Fertilizer?

Raw materials pre-crushing (high moisture fertilizer crusher) → Organic materials fermentation (groove type compost turner) → Fermented materials crushing (high moisture fertilizer crusher)→ Granulating (rotary drum granulator) → Drying (rotary drum dryer) → Cooling (rotary drum cooler) → Finished products screening (rotary drum sifting machine) → Sub-standard granules crushing (vertical fertilizer chain crusher) → Coating (rotary drum coating machine) → Finished products packing (automatic quantitative packager) → Storage (storing in a cool dryplace, tightly closed)
More information about organic fertilizer production at:
1. Proposal on Beginning an Organic Fertilizer Production Line

2. Different Kinds of Organic Fertilizer Production Line from Small Scale to Large Scale

3. Commercial Organic Fertilizer Composting and Granulation

What is Pan Fertilizer Granulator?

Description:

The pan fertilizer granulator is one of the best granulation machine in fertilizer machinery. As the manufacturer of various organic & compound fertilizer machines, we supply different types of pan pelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production.

Pan Granulator Technical Data

Dimension  L×W×H (mm): 2350×1850×2200,2880×2180×2500,3420×2480×2870,3600×2700×3200

Output (t/h):0.75-4

Power: 7.5-15

Inner Diameter(mm): 2000-3200

High-output Disc Pan Fertilizer Pellet Mill Features

1. Equipped with three discharge ports

2. Equipped with automatic material clearing plate to remove the sticking materials

3. Rational structure, simple operation, convenient maintenance and stable performance

4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force. 

Application:

Organic fertilizer industry, coal dust industry, cement industry, iron and steel industry and the chemical fertilizer industry.

Work video link: https://youtu.be/F9uf_aoKJPg

Abby
Fan Way Fertilizer Machinery
www.fertilizer-machinery.com

Animal Manure Hydraulic Compost Turner Technical Data

hydraulic compost turner machine

Hydraulic compost turner is used for turning and mixing organic fertilizer compost. The hydraulic compost mixer machine is the professional machine for horse manure compost and other organic materials fermentation. It adopts advanced hydraulic operating system, pull rod power steering operation and crawler-type running mechanism. Such structure makes sure it offers strong power and easy operation for the compost turning of materials. This compost windrow turner can efficiently mix and stir the organic materials and meanwhile it can crush the caking of the materials so as to provide a good place for the zymophyte’s development and make the organic materials obtain a better fermentation. So it is the indispensable compost system for the harmless treatment of the livestock manure compost and organic fertilizer production.

Technical parameters of the 4000 windrow turner

  

Working data
Max. Heap width	4.2m
Max. Heap height	1.9m
Max. Heap cross sectional area at 45 degree	4.1m2
Pedrail width	2×0.3m
Minimum distance of the heaps	0.6m
Max composting material diameter	250mm
Vertical lifting height of the material	2-3m
Max processing capacity	1600-2000m³/h
turning radius	2500mm
Moving forward speed	0-10m/minute
Moving backward speed	0-10m/minute

Machine specification	On working condition
idler wheel diameter	1000mm
allowed ground level hight difference	20-250mm
Clearance width	3600mm
Clearance height	1900mm
Length of the turner	3300mm
Width of the turner	4800mm
Height of the turner	3600mm
Weight	8500kg
Pressure to the ground	0.5 kg/m²
Engine	Cummins

What is Organic Fertilizer Production Technology?

While making organic fertilizer, there are some necessary fertilizer making machine for organic fertilizer production.

Organic Fertilizer Production Process

Main Parts of 20,000 Tons/year Bio Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → New Type Organic Fertilizer Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished

Related reading:
1. 20,000 tons/year Pan Granulator Production Line
2. 50,000 Tons/year New Type Granulator Production Line

How to Begin a New Organic Fertilizer Production Line?

From the point of view of investors, starting an organic fertilizer production line needs to take many factors into consideration, such as planning and design, production technology and market analysis. You also need to register your company, find the location of organic fertilizer plant, pay attention to the packaging and design a marketing strategy. In addition, it would be better to seek support from the government or get the sponsor. It is very important to choose the right location. Since it may produce offensive odors, you are supposed to take full account of the factors before starting an organic fertilizer production line.

Doing Servey of Organic Fertilizer Raw Materials
Choosing Suitable Organic Fertilizer Factory Location
Organic Fertilizer Production Line Design

The above factors need you take into deep consideration. Maybe you know little information about it. It's Ok. Let me introduce it to you one by one.

Available raw materials for organic fertilizer are as followings:
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure:mixture of poultry litter (PL), fish market,cow dung, pig manure, sheep manure,chicken manure, duck droppings, horse manure, etc.
3. Industrial waste:wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.
4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, the sewer, etc.

Organic Fertilizer Plant Location
The location selection of organic fertilizer plant is closely related to future production costs and production management relations. You should primarily consider the following factors.
1. Organic fertilizer plant cannot be too far away from the farm. Chickens manure, duck excrement and pig manure are characterized by large volume, high water content and inconvenient transportation. If it is too far away from the farm, transportation cost of raw materials will increase.
2. The location from the farm cannot be too close and it is not suitable at the direction of the upper drift in the terms of farm. Otherwise it can produce infectious diseases, even causes epidemic prevention difficult to farm.
3. It should keep away from the residential area or work area. In the process or organic fertilizer production, it will produce some malodorous gases. Therefore, it would be better to keep away from affecting people’s living.
4. It should be located in places that are flat region, hard geology, low water table and excellent ventilation. In addition, it should avoid places that prone to slides, flooding or collapse.

Organic Fertilizer Production Line Design


You can have a rough idea of organic fertilizer production process. Raw material selecting and blending--making compost--crushing organic matters-- mixing organic materials--granulation--drying and cooling organic fertilizer granules--screening--packing--storing products

The whole organic fertilizer production line system contains fermentation system, crushing system, mixing system, granulation system, drying and cooling system, organic fertilizer packing system.

When the production capacity is different, the organic fertilizer granulator machine is different in an organic fertilizer production line. There are several organic fertilizer production line for your choice.
1. 20,000 t/y Pan Fertilizer Granulator Organic Fertilizer Production Line
2. 30,000 t/y Flat Die Granulator Production Line
3. 30,000 t/y Rotary Drum Granulator Production Line
4. 50,000 Tons/year New Type Granulator Production Line